Modern warehouse automation depends on reliable, smooth, and controlled motion. Automated Guided Vehicles (AGVs), Autonomous Mobile Robots (AMRs), and conveyor systems all require consistent low-speed torque, accurate positioning, and feedback-ready motor technology that can run continuously in demanding industrial environments. The Innotec High-Torque BLDC Motor Platform is designed specifically for these applications, offering exceptional performance at low RPM, encoder-ready feedback options, and seamless compatibility with industrial controllers like Curtis, ZAPI, and CAN-based drive systems.
Unlike hobby-grade or intermittent-duty motors, these BLDC motors are engineered for continuous operation, 24/7 warehouse cycles, and high-load automation tasks. With high torque output from zero RPM, smooth motion control, and robust mechanical construction, they are ideal for traction drives, conveyors, diverters, rollers, and robotic transport systems.
High Torque at Low RPM for AGV & Conveyor Motion
AGVs and conveyors require torque immediately from startup to overcome initial resistance, handle payload variations, and maintain stable travel speeds even at low RPM. In warehouse logistics, motion is often slow and precise, typically between 50–150 RPM, where many motors lose torque or create vibration. Innotec’s high-torque BLDC motors resolve this by delivering a flat, stable torque curve throughout the operating range.
Optimized for Industrial Motion Applications
These motors are specifically designed for:
Smooth and precise traction control at crawl speeds
Shock-free engagement of conveyor belts during startup
High efficiency during repeated stop-start cycles
Stable continuous duty in demanding warehouse conditions
Elimination of cogging, jerk, and torque drop at low RPM
This ensures that AGVs maintain stable travel without sudden stops, and conveyor systems start smoothly without jerking or overload faults. The result is higher material flow efficiency, less maintenance, and longer equipment life.
Encoder-Ready Design for Precision Motion Control
Positioning is one of the most important requirements in AGV and AMR navigation, as well as in intelligent conveyor systems used for sorting and pick-and-place functions. For this reason, the Innotec Automation Motor Platform includes full encoder and sensor compatibility.
Supported Encoder & Feedback Options
Hall sensor or incremental encoder support
ABZ encoder output for basic feedback
Sin/cos encoder optional for high-precision robotics
Curtis, ZAPI, and CAN-based encoder signal mapping
Closed-loop speed and position control
With encoder integration, AGVs can dock accurately, perform pallet alignment, and maintain navigation accuracy even with load variations. Conveyor diverters and robotic pick systems also benefit from accurate speed control, synchronized movement, and feedback-based corrections.
Closed-loop control capabilities also help AGVs avoid drift, improve odometry accuracy, and ensure repeatable motion even during long operating cycles.
Designed for Curtis, ZAPI, and CAN-Based Industrial Controllers
Industrial AGVs and conveyors commonly use Curtis or ZAPI traction controllers for motor driving and regenerative braking. Innotec’s BLDC motor platform is engineered to interface with these systems without custom rewiring or complex programming.
Controller Compatibility Overview
| Controller Type | Compatibility |
|---|---|
| Curtis drive controllers | Direct interface ready |
| ZAPI traction controllers | Fully supported |
| CANbus industrial motor control | Supported |
| PLC-based motion controllers | Compatible |
| Custom AGV/AMR control systems | Encoder + torque input supported |
Whether you use a Curtis 1232E, ZAPI R3, or a custom CANopen control architecture, these motors provide consistent electrical mapping, making them easy to integrate into existing or new automation platforms. This significantly reduces engineering time, wiring errors, and controller setup issues.
Available in 24V, 48V, and 72V for Automation & Conveyor OEMs
Different automation systems use different DC voltage platforms. AGVs commonly run on 24V or 48V, while heavier industrial automation and conveyor drive systems often require 72V for higher torque and improved efficiency. Innotec provides a wide voltage selection suitable for every use case.
Voltage Options & Ideal Use Cases
| Voltage | Ideal Application | Link |
|---|---|---|
| 24V High-Torque Motor | Light-duty AGV carts, compact conveyors | /pm-motors/pump-motors/24-volt-pump-motor/ |
| 48V High-Torque Motor | Standard warehouse AGVs, general conveyors | /pm-motors/pump-motors/48-volt-pump-motor/ |
| 72V High-Torque Motor | Heavy-duty AGVs, industrial conveyors | /pm-motors/pump-motors/72v-pump-motors/ |
For 96V and high-voltage conveyor systems, custom engineering support is available to match the right controller and motor configuration.
Handles Shock Loads & Conveyor Startup Torque
Conveyor systems experience sudden load spikes during startup, emergency stops, and direction changes. Similarly, AGVs encounter changing floor surfaces, slopes, and payload variations. These motors are wound and thermally optimized to handle such mechanical stresses without loss of performance.
Key Engineering Advantages
High copper-mass stator for improved thermal management
Continuous rated torque maintained under cyclical warehouse loads
Strong bearing construction for industrial duty cycles
Optional gear-integrated versions for ultra-high torque at low speeds
This ensures conveyors start smoothly even under high inertia, and AGVs maintain traction without slipping or stalling.
OEM-Ready Supply for AGV, Conveyor & Automation Manufacturers
The Innotec High-Torque BLDC Motor Platform is specifically developed for OEM integration, making it suitable for new product development, automation upgrades, and production-scale deployment.
OEM Supply Capabilities
OEM-grade BLDC motor supply with flexible MOQ for pilot projects
Batch manufacturing capability for high-volume production
Export support for US, EU & global automation integrators
Engineering assistance for motor + controller pairing
Custom encoder, shaft, and winding options available
Whether building a new AGV fleet, conveyor line, or robotic transport system, your engineering team can work directly with Innotec for sizing, torque matching, and controller integration.
FAQ — AGV & Automation Motor Requirements
Yes. These high-torque BLDC motors are ideal for AGV traction systems, with encoder-ready feedback and continuous torque characteristics suitable for drive wheels.
Yes. Encoders are strongly recommended for docking accuracy, fleet navigation, and precise speed control. This motor series supports multiple encoder formats.
48V is the most common industry standard.
72V is preferred for higher heavy loads and high-inertia conveyor startup.
24V works well for light AGVs and compact conveyors.