Best 24V BLDC Motors – Innotec

Selecting the right 24V BLDC motor requires balancing torque, speed, duty-cycle capability, and thermal stability — especially in industrial, mobile, and marine environments where reliability is critical. Innotec’s 24V Brushless DC motors are engineered for high precision, strong continuous-duty performance, and efficient power delivery.

This guide provides a detailed engineering breakdown of the top 24V BLDC models, a full comparison table, performance analysis, and application-specific recommendations. Every model below is suitable for demanding OEM, industrial, or mobile-electric applications requiring rugged design and consistent torque.

Full 24V BLDC Motor Comparison Table

The following table contains your complete 24-volt BLDC performance dataset. It includes continuous power, continuous torque, overload ratings at 60-minute and 15-minute intervals, and rated speed (RPM).

Model No.	Continuous Power (kW)	Continuous Torque (Nm)	Power @ 60m (kW)	Torque @ 60m (Nm)	Power @ 15m (kW)	Torque @ 15m (Nm)	Rated Speed (RPM)	Cooling
255-HZS24-500	12.0	38.7	15.0	48.3	24.2	76.7	3,000	Natural
255-FES24-250	7.2	36.0	8.9	44.8	13.9	69.8	1,900	Natural
255-CES24-250	6.2	17.0	7.7	21.2	12.3	33.6	3,500	Natural
255-CZS24-250	6.2	16.6	8.2	20.7	12.3	32.7	3,600	Natural
255-DZS24-250	6.2	19.3	7.7	24.2	12.3	38.4	3,100	Natural
255-EZS24-250	6.2	24.2	7.7	30.2	12.2	48.0	2,400	Natural
255-HZS24-250	6.2	38.8	7.7	48.4	12.3	76.8	1,500	Natural
255-DZI24-250	4.7	13.0	5.2	16.0	6.3	23.1	3,600	Natural
145-HZS24-160	4.6	7.7	5.7	9.6	9.1	15.3	5,700	Natural
145-AZZS24-160	4.5	9.6	5.7	12.0	9.0	19.1	4,500	Natural

Engineering Analysis of the Top 24V BLDC Models

Let’s break down the table to determine which motors best fit specific engineering requirements such as continuous torque, peak output, torque-to-speed ratio, and environment suitability.

1. Highest Overall Performance: 255-HZS24-500

The 255-HZS24-500 is the strongest motor in the lineup by a significant margin. Its continuous torque (38.7 Nm) and 15-minute torque (76.7 Nm) make it ideal for:

• Hydraulic pumps
• Industrial power drives
• Heavy AGV / AMR platforms
• Marine propulsion assists
• High-load conveyors & augers

Its 3,000 RPM rating keeps it general-purpose and compatible with reduction gearing for both high- and low-speed applications.

2. Best Balanced Motor for Mixed Load Profiles: 255-FES24-250

The 255-FES24-250 offers one of the best overall balance points:

• Strong continuous torque (36 Nm)
• Excellent 15-minute output (13.9 kW / 69.8 Nm)
• Low-speed efficiency due to its 1,900 RPM rating

This motor is ideal for:

• Pumps requiring high startup torque
• Industrial mobile platforms
• Low-noise continuous-duty systems

3. Highest Torque Density per kW: 255-HZS24-250

With an incredible 38.8 Nm continuous torque at only 6.2 kW, this motor dominates torque-density applications.

Best for:

• Marine thrusters
• High-pressure pumps
• Mechanical actuators requiring slow-speed power
• Systems with inherent load peaks

4. Highest RPM Options: 145-HZS24-160 and 145-AZZS24-160

These models operate at 4,500–5,700 RPM and are ideal for:

• Centrifugal pumps
• High-speed gear-driven mechanisms
• Flywheel systems
• Lightweight robotics

While not torque-heavy, their speed range is unmatched.

Choosing the Best Motor for Your Application

For Maximum Torque

• 255-HZS24-500
• 255-HZS24-250

For Best Continuous Duty Performance

• 255-FES24-250
• 255-DZS24-250

For High Speed

• 145-HZS24-160 (5,700 RPM)
• 145-AZZS24-160 (4,500 RPM)

For Pumps & Hydraulic Applications

• 255-HZS24-250 (strongest torque in its class)
• 255-EZS24-250 (best 24V mid-speed pump motor)
• Innotec 24V Pump Motors

For Marine Systems

• 255-FES24-250 (high thrust & smooth low-RPM control)
• 255-HZS24-250 (excellent thrust-to-watt ratio)

Efficiency & Thermal Behavior

Because these motors operate at high current for a 24V system, thermal performance is critical. Innotec motors are built with:

• High-temperature magnet adhesives
• Optimized lamination stacks
• High copper fill in the stator slots
• Low-loss stator steel alloys

This ensures reliable performance during 60-minute and 15-minute overload cycles.

Internal Links

• Innotec 24V BLDC Motors
• 24V Pump Motor Line
• 24V PTO Generators
• Innotec Home

FAQ

Which 24V motor is best for a hydraulic pump?

The 255-HZS24-250 offers the strongest torque profile for pressure-variable systems.

Which motor is best for high-speed applications?

The 145-HZS24-160 provides 5,700 RPM and excellent efficiency.

Can these motors be customized?

Yes. Innotec supports full OEM customization including windings, shafts, cooling, and connectors.

24V BLDC Motor Guide – Innotec

The demand for 24-volt BLDC (Brushless DC) motors has exploded across industrial, mobile, agricultural, automation, and marine markets. As system designers migrate away from brushed platforms and inefficient low-voltage drives, the 24V BLDC architecture has become the universal standard for mid-power electric motion systems. Innotec’s 24V BLDC product line is engineered specifically for high-torque delivery, thermal stability, and long-life operation in harsh environments.

Why Engineers Choose the 24V BLDC Platform

A 24-volt electrical system provides an ideal balance of power capacity, wiring efficiency, and operational safety. Unlike 12V systems, which require extremely high currents to reach even modest mechanical output, 24V dramatically reduces copper losses and voltage sag. This increases efficiency, extends runtime, lowers heat buildup, and reduces conductor size throughout the machine.

Electrical Efficiency Advantages

• 50% lower current compared to 12V for the same wattage
• Reduced I²R (copper) loss improves thermal stability
• Better compatibility with FOC (Field-Oriented Control) BLDC drives
• Lower wiring complexity and reduced system weight

Mechanical Performance Advantages

• Smoother torque delivery due to improved commutation headroom
• Higher overload capability for pumps, wheels, conveyors, and augers
• Support for sustained continuous torque loads
• Better low-speed controllability compared to brushed DC motors

Understanding BLDC Torque Production

In a BLDC motor, torque is generated by the interaction of rotor magnets and the electromagnetic field in the stator. Torque is directly proportional to phase current and magnetic flux. Higher-grade magnets, greater copper fill, and optimized stator lamination geometry increase torque density. Innotec motors use precision-engineered stator designs to deliver high continuous torque without overheating.

Continuous vs. Peak Torque

BLDC motors operate within two primary torque envelopes:

• Continuous torque – sustainable indefinitely without overheating
• Peak torque – available during 60-minute or 15-minute overload conditions

Continuous torque defines the “true capability” of the motor. Peak torque should only be used for:

• Acceleration
• Short surge loads
• Breaking static inertia
• Intermittent high-pressure pump demands

Thermal Behavior & Duty Cycle Engineering

Heat is the number-one limiting factor in any permanent magnet motor. At 24V, high load currents can raise winding temperatures rapidly if the motor is not designed for proper dissipation. Innotec designs its motors with:

• High-thermal-conductivity housings
• Tight lamination stacks to minimize core loss
• Optimized slot geometry to reduce eddy currents
• High-temperature magnet adhesives and insulation

60-Minute Duty Ratings

Reflect sustained overload capacity before thermal equilibrium is reached.

15-Minute Duty Ratings

Reflect short-burst output such as lifting, pump spikes, or vehicle acceleration.

24V BLDC Motor Applications

The versatility of 24-volt BLDC motors makes them ideal for a wide range of engineering applications:

Mobile & Industrial Robotics

• AGVs, AMRs, warehouse robots
• Drive wheels & steering actuators
• Precision robotic joints requiring low-speed torque

Pumps & Hydraulic Systems

• Oil pumps, coolant pumps, fuel pumps
• High-pressure pump drives with 15-minute overload demand
• Innotec 24V pump motors

Marine Systems

• Trolling motors
• Bilge & circulation pumps
• Electric propulsion assist

Material Handling

• Conveyors
• Lift systems
• Automated gantries

Controller Pairing & Drive Electronics

To deliver full performance, Innotec recommends pairing 24V BLDC motors with sinewave, FOC-capable controllers. Controller features that improve performance include:

• Hall-sensor or encoder feedback
• High-current MOSFET stages
• Regenerative braking support
• High PWM frequency for silent operation
• Configurable current-limit profiles

24V System Integration & Wiring Considerations

Proper wiring is essential for achieving full performance from a 24V BLDC motor. Voltage drop must be minimized, especially in long-run mobile systems.

Recommended Wiring Practices

• Use oxygen-free copper cable
• Minimize run length between battery → controller → motor
• Use 24V-rated fusing on battery side
• Ensure controller ground and system ground share low-resistance connection

Internal Links

• Innotec 24V BLDC Motor Line
• 24V Pump Motor Solutions
• 24V PTO and Belt-Driven Generators
• Innotec power (PM generators)

FAQ

Are 24V BLDC motors safe for outdoor or marine use?

Innotec motors feature sealed construction, corrosion-resistant housings, and high-temperature magnets suitable for marine duty.

What battery chemistry is recommended?

LiFePO4 (Lithium Iron Phosphate) is ideal for stable voltage and high discharge current.

Can 24V BLDC motors be customized?

Yes — torque curve, winding, shaft, cooling type, and mounting configurations can be customized for OEM programs.